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    Industrial Explosion Protection ATEX Technologies Overview

    Mar 5,2019
    Characteristics of An Explosion

    Commonly begins with the ignition of a fuel that burns very rapidly.

    Produces a large and sudden release of gas

    An explosion need not involve a fire.

    When a container bursts from increased internal pressure, sudden release also called an explosion.

    Explosion Pentagon 

    •Combustible Dust (Fuel) 
    •Oxygen (Air) 
    •Ignition Source (electrostatic discharge, electric current arc, glowing ember, hot surface, welding slag, frictional heat or flame)
    •Dust Suspension in air exceeding the MEC 
    •Confinement (vessel, room, building, ductwork) 
    Secondary Explosions

    Secondary dust explosions, due to inadequate housekeeping and excessive dust accumulations.

    Secondary dust explosions due to propagation through interconnected ducts, chutes, conveyors, …etc.

    SECONDARY EXPLOSIONS ARE THE MAIN THREAT TO PERSONNEL AND PROPERTY!


    Deflagration Principle 

    Flame Speed 30 ft/s

    30 ft/s (9m/s)

    Pressure Wave 1100 ft/s

    1100 ft/s (335 m/s)

    Industries At Risk 

    Chemical 

    Petrochemical 

    Grain 

    Food 

    Pharmaceutical 

    Aerosol 

    Steel 

    Cement 

    Wood 

    Food Manufacturing Industries 
    •Starch Manufacturing and Handling 
    •Cereal Plants 
    •Breweries 
    •Sugar Refining 
    •Dairy Products 
    •Chocolate Manufacturing 
    •Food Flavorings and Additives 
    •Dairy 
    Starch Manufacturing, Mixing/Handling 

    •Ingredion (National Starch)

    •MGP Ingredients
    •Cargill
    •Grain Processing Corp.
    •ADM
    •Tate & Lyle

    •Firmenich 

    •Givaudan Roure

    Cereal Plants 
    •Kelloggs
    •Kraft/Post Foods
    •Ralston Purina
    •Quaker Oats
    Chocolate/Candy Mfgs.

    •Nestles
    •Hersheys
    •M&M Mars
    •Just Born

    •Malt Plants 
    •Breweries 
    •Anheuser-Busch
    •Labatts
    •Coors
    •Rolling Rock

    Food Additives 

    •Solae Company

    •International Flavors and Fragrances

    Sugar •Western Sugar•American Sugars•Imperial Sugars•American Crystal Sugars,Dairy Products (powder) •Kraft Foods•AC Humco•Nestles

    •Dairy Farmers of America,Others, including:•Cake mix plants•Food thickeners•Contract mixing/packaging•Flour milling
    Grain Handling                     Pharmaceutical Manufacturing 
    •ADM                                          •Pill Manufacturers
                                                       •Powder Manufacturing/Handling
                                                       •Pill Coaters
    •Cargill
    •Bunge
    •Harvest States
    •Central Soya
    •The Andersons
    Chemical Manufacturing 
    •Plastics - ABS, Phenolic Resins
    •Polyethylene
    •Acrylics
    •Methylcellulose
    •Pigments, Dyes
    •Epoxies
    •Fertilizers, Herbicides, Pesticides
    •Ink Toners
    •Stearates
    Equipment At Risk :

    Dust Collectors    Reactors 

    Bins, Hoppers, Silos

    Pneumatic Conveying

    Mechanical Conveying

    Cyclones

    Dryers (Spray, Fluid Bed, Rotary) 

    Mixers, Blenders

    Mills, Grinders, Pulverizers 

    Deflagration Pressure vs. Time

    Deflagration Classification:

    ST Classification:ST-1, ST-2, ST-3;     Rst Value:1-200;201-300,301-above
    Example:
    Pittsburgh seam coal has a Kst of 129 bar-m/sec,making it an ST-1 dust        Applicable Codes (USA)

    §NFPA 654  Combustible Particulate Solids
    §NFPA 664  Wood Processing
    §NFPA 61  Agricultural and Food Products
    §NFPA 484  Metal Dusts
    §NFPA 30B   Aerosol Products
    §NFPA 68  Venting of Deflagrations
    §NFPA 69  Explosion Prevention Systems

    §NFPA 652   Fundamentals of Combustible Dust
    Technologies Explosion Protection
    Technologies Explosion Protection
    •Deflagration Suppression 
    •Deflagration Relief Venting 
    oStandard
    oFlameless 
    •Deflagration Isolation 
    oActive
    oPassive 

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